Flooded Tubular Lead Acid Batteries

Flooded Tubular Lead Acid Batteries

Design Highlights

Technical Specifications

 Spectroscopic analysis of lead alloy composition and purity. Fully equipped laboratory for chemical and physical testing of raw material and components.

 Grain refined lead alloys manufactured in-house by our experts.

 High pressure die casting process - casts positive spine grid at 150 bar pressure.

 Automatic gravity casting machine with PLC controlled thermal management produces negative grid.

 Lead oxide produced by microprocessor controlled oxide manufacturing plant.

 Microprocessor controlled paste mixing machine.

 Automatic pasting machine to apply active material with uniform characteristics - like density & thickness.

 Microprocessor controlled plate-curing chamber.

 Assembly line with automatic cover sealing machine, leak testing & short circuit testing.

 Machine filling of acid in valve regulated cells.

 Regenerative type electro-formation process for the 'first-off' activation of the plates.

 We can supply battery banks in filled and charged condition, which allows testing of each cells for proper performance prior to dispatch to site for installation.

 Automatic test equipments are used for electrical performance testing of cells and batteries.

 

We have a team of experienced people to man our processes

Manufacture Process Highlights

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Charging

IU - characteristic

Imax without limitation at U=2.23V/cell +/- 1%

Float current

15mA/100Ah, increasing to 30mA/100Ah over the life

Boost charge

2.75V/cell +/- 1%

Discharge Characteristics

Reference temperature 

27°C

Initial capacity

85% of C10 rated capacity

Depth of discharge (DoD)

Normally up to 80%

Deep  discharges

More than 80% DoD or discharges beyond final discharge

voltages (dependent on discharge rates) have to be avoided

Maintenance

Every  6 months - check cell voltage, specific gravity & temperature in the pilot cells

Every year – check voltage, specific gravity & temperature in all the cells

Operational data

Operational life

15+ years in stand-by operation in float application at 27°C

Water - refilling - interval

Once a year at 27°C

Cycles

1500 cycles at 80% DoD

Self-discharge

Approximately 3% per month at 27°C

Operational temperature

Best temperature range for use is 10 to 30°C standard IS 651

Standards

According to DIN 40 736 part1

Test according to

IEC 60896-11 and IS 1651:1991

Safety standards, ventilation

DIN EN 50 272-2

 

Product Specifications

 

Model

Capacity  at 10 hr rate to 1.85ECV

Overall Cell Dimensions

in mm

Weight of Cell in Kgs

(± 3%)

Approx Quantity of

Acid at 1.2Sp. Gr

(± 3%)

 

AH

Length        

Width             

Height          

Without  Acid

With Acid

Litres

M 100 THDP–S

100

105

208

420

7.90

11.20

2.65

M 200 THDP–S

200

105

208

420

12.20

17.20

4.05

M 250 THDP–S

250

126

208

420

14.60

20.80

5.00

M 300 THDP–S

300

147

208

420

17.20

24.30

5.75

M 350 THDP–S

350

126

208

535

18.90

26.90

6.45

M 400 THDP–S

400

147

208

535

22.20

31.50

7.50

M 450 THDP–S

450

168

208

535

25.20

36.10

8.80

M 600 THDP–S

600

147

208

710

31.90

44.80

10.40

M 800 THDP–S

800

215

193

710

44.20

61.30

13.80

M 1000 THDP–S

1000

215

235

710

52.30

74.50

17.90

M 1200 THDP–S

1200

215

277

710

62.10

88.00

20.90

M 1500 THDP–S

1500

215

277

855

80.40

114.30

27.35

M 2000 THDP–S

2000

215

400

815

102.50

151.50

39.50

M 2500 THDP–S

2500

215

490

815

129.80

193.00

50.95

M 3000 THDP–S

3000

215

580

815

159.40

234.50

60.55

Positive electrode 

Tubular – plate made with high pressure (150 bar) die cast spine Corrosion-resistant low antimony alloy (PbSb1.6SnSe).Using superior high tenacity polyester oxide holder to hold density controlled positive active material

Negative electrode 

Grid - plate in low antimony alloy with long - life expander material from best of manufacturers from Europe & USA

Separation

Low electrical resistance, no-oil, PVC micro porous separator from Amersil, Luxemburg

Electrolyte 

Sulphuric acid with a density of 1.200 kg/l as per Indian Standard & 1.240 kg/l as per international Practice

Container

High impact, transparent SAN (Styrene Acrylo Nitrile)

Lid

ABS in dark grey colour

Vent Plug

Ceramic Plugs

Pole Insert

M10 brass insertion

Connectors 

Thermoplastics elastomer insulated flexible copper bolted connectors having no exposed conducting surface

Connecting bolts

Plastics coated hex-head M10 steel bolt with reading point

Installation racks

Steel racks (with seismic condition compliant on request)

Cell Type

Cell Ht. upto top of cover
in mm

4 OPzS 200

365

5 OPzS 250

365

6 OPzS 300

365

5 OPzS 350

481

6 OPzS 420

481

7 OPzS 490

481

6 OPzS 600

656

8 OPzS 800

656

10 OPzS 1000

656

12 OPzS 1200

656

12 OPzS 1500

806

16 OPzS 2000

782

20 OPzS 2500

782

24 OPzS 3000

782